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We help food and pharmaceutical manufacturers by providing them high quality gelatin

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Trusted by Clients

Worldwide

QUALITY CONTROL INSTRUMENTS AT BANAGEL

Atomic Absorption Spectrophotometer

Used to accurately analyze and quantify metal elements in samples.
Atomic Absorption Spectrophotometer

Spectrophotometer

Used to analyze the concentration, color, and chemical properties of samples.
Spectrophotometer

Liquid bath

Maintains a constant temperature throughout the testing process.
Liquid bath

Hot air oven

Used for drying samples and determining moisture content under precisely controlled temperatures.
Hot air oven

Fume hood

Used to capture and exhaust hazardous fumes, gases, and chemical vapors.
Fume hood

Seive Shaker

Analysis of Particle Size Distribution (PSD) of Powder or Granules
Seive Shaker

Viscometer

Measurement of Viscosity of Solutions or Gels
Viscometer

Texture Analyzer

Hardness, Elasticity, Chewiness, Gel Strength (Bloom Strength)
Texture Analyzer

pH and Conductivity

Quality control/inspection of water and gelatin solutions to ensure compliance with manufacturing standards
pH and Conductivity

Laminar Hood and Incubator

Prepare samples for microbiological testing while minimizing contamination
Laminar Hood and Incubator

Furnase

Analyze ash content, which is one of the key quality properties of gelatin
Furnase

GENERAL GELATIN PRODUCTION PROCESS

At BanaGel, quality is integrated into every step of the gelatin manufacturing process. From carefully selected raw materials to the final packaged product, each stage is monitored through stringent quality control procedures to ensure consistent performance, safety, and compliance with international standards.

Our modern production facilities utilize advanced processing technologies and in-house laboratory testing to monitor critical parameters, including raw material quality, process conditions, microbiological safety, physical and chemical properties, and finished product specifications. Every production batch undergoes comprehensive inspection and testing before release, ensuring consistent Bloom strength, viscosity, purity, and product stability.

Supported by complete traceability and internationally recognized certifications, BanaGel is committed to delivering high-quality gelatin that meets the requirements of the global food, nutraceutical, and pharmaceutical industries.

INTERNATIONAL STANDARD GELATIN PRODUCTION

RAW MATERIAL

Carefully selected
premium
bovine or fish

WASHING & PRETREATMENT

Pre-washing & washing
Alkaline treatment or
Acid treatmentNeutralization

EXTRACTION TANK

Hot water extraction (60–90°C) to extract collagen and obtain gelatin solution

FILTRATION / ION EXCHANGE

Filtration to remove impurities followed by ion exchange to remove residual minerals and salts

CONCENTRATION

Concentrate the solution under vacuum to reach 30–40% concentration (approx. 12% solids)

STERILIZATION

Sterilization at 180°C for minimum 4 seconds

DRYING

Drying at 50–80°C to reduce moisture and prepare for milling (chilling before drying)

MILLING

Grinding and sieving (8–100 mesh) to obtain uniform particle size

BLENDING

Blending to achieve desired Bloom strength (50–300)

PACKING

Metal detection & testing
Packing under strict quality control and storage

GELATIN QUALITY CONTROL

At BanaGel, quality is at the heart of everything we do. By combining advanced manufacturing technology, stringent quality control, and internationally recognized standards, we deliver gelatin that is safe, consistently high in quality, and trusted for its reliable performance.
Today, consumers have many choices when purchasing gelatin, but quality and manufacturing standards remain the key factors in their decision.
Manufacturers and distributors must ensure production meets international standards and maintain strict quality control throughout every stage to deliver safe, consistent, and reliable products.